1 incoming inspection
1.1 vendor delivery, in the "delivery" in the name, specifications, quantity, delivery time and so on; by warehousepersonnel. After the confirmation, inform the quality control unit test. As for exemption materials (such as punch,tooth plate) or free supply of material suppliers by warehouse personnel directly. The number of storage.
1.2 according to the raw material inspection, such as the process from abnormal or due to material and lead tocustomer complaints, quality management units should be reflected to the procurement unit, and treatment.
1.3 IQC staff in accordance with the "incoming inspection norms" to inspect the incoming materials, and the results of the inspection to fill in "incoming inspection table", the director of audit to determine the final acceptance. Is the qualified material, it should be according to the different specifications, different batches and placed into different areas; and were marked with labels indicating the name, date, storage and quality, ensure that can meet the requirements of.
Article 1.4 of incoming inspection is not qualified, the IQC staff issued a "quality abnormal contact single" turnhead, and notify the purchasing department to assist in the return or exchange. And it will be recorded as one of the manufacturers of performance appraisal on the basis of.
2 in process inspection
2.1 test unit based on customer requirements set by the goods, and make or according to the fixed standard.
First piece inspection of equipment modification or repair in 2.2, replacement of the mold, process changes,material specifications, replacement, and will examine the results recorded in the "first article inspection record form". First piece inspection qualified, by IPQC in the production of "instruction" on the cover of "PASS" chapter,the production department to carry out mass production. The first part is not qualified, IPQC can not be issued by the "PASS" section, at the same time, the production staff can not be mass production, until the first piecequalification.
2.3 independent check: check the appearance of the product are independent from the production departmentworkers.
The 2.4 circuit to check: in the mass production of the product, IPQC personnel should be based on the tour inspection specification inspection once every two hours, and the results were recorded in the "lead the process inspection table" and "IPQC IPQC" rub silk inspection, qualified products issued by a qualified label can flow into the next process.
2.5 in the process of qualified products by quality control personnel supervision, and yellow basin installedmarking, classification, isolation, indicate the causes, the number of. At the same time, IPQC will not be qualified to fill in the information in the "abnormal" products processing, by the QC manager, and by the QC supervisor withproduction supervisor to make timely treatment, IPQC is not responsible for handling.
2.6 sampling inspection: the rolling process is completed, outward and hard, before plating, the QC staff in accordance with the relevant contents of semi-finished product inspection "standard" test, and the results recorded in the "QC sampling inspection record form"; the qualified products allowed outward, substandard products should be the product buckle down, and fill out the "abnormal" products processing by QC supervisor, and by the QC supervisor with production supervisor to make timely treatment.
3 final inspection
3.1 back to the goods after plating, checked by FQC personnel according to "product inspection standards", and the test results recorded in the "product inspection report", the qualified products, inform the warehouse personnelpacking.
3.2 fail to pass the inspection of products, by the FQC staff will check the information to fill in the "abnormal"products processing, by the QC supervisor.
3.3 if the unqualified product is outsourcing, QC supervisor should be in conjunction with the business unit according to the customer order delivery date, the concessions, such as the materials of the unqualified reasondoes affect the customer product and performance, it should be the product of unqualified reasons to heat treatment factory or electroplating factory, make timely treatment.
4 outgoing inspection
4.1 QC QA personnel according to different customers to sample the product, the customer has no special requirements on the packaging and the number of confirmed, the results recorded in the inspection report"shipment"; customers have special requirements, to each of its appearance, a finished product size, sampling inspection packaging, the results recorded in the "table" in the finished product inspection. Sampling standardaccording to the normal of a sample (105E).
4.2 inspection found substandard goods must be approved by the QC supervisor, such as the shipment shouldinform the business units, arrange shipment.
5 the requirements of environmental protection
Our products meet the ROHS, REACH, and toys and other environmental requirements, and can according to customer requirements to provide relevant test. All suppliers must according to "product environment of prohibited substances control program" signed "agreement" with our environmental protection, and provide regular test; ourproducts are not on a regular basis will be provided by the supplier inspection, if there is any security failure, must immediately cancel supplier qualification.
6 note
6.1 for each stage of the unqualified products found in the "unqualified product management program", and in accordance with the "corrective and preventive action management program" carries on the reason analysis andimplementation of corrective and preventive actions.
Detection of 6.2 stages to determine the activities must be by a relevant inspection knowledge training and qualified personnel to perform quality control.
Detection of 6.3 in each stage and the results should be recorded accurately, and based on the test results of the identification of the testing products.
